Forged Steel Flanged Gate Valve - API602, Class 150 to 2500, 1/2 inch to 2 inch (Flanged and BW Ends)
China Industrial Forged Steel Flanged Gate Valve Supplier, Exporter, Manufacturer. This page covers the full pressure range Class 150Lb to 2500Lb with Flanged (RF, RTJ) and Butt Weld (BW) ends, manufactured per API 602. OS&Y rising stem, bolted bonnet, welded bonnet or pressure seal bonnet (PSB) construction. Sizes 1/2 inch to 2 inch (DN15 to DN50). Face-to-face dimensions per ASME B16.10. Integral flange or welded flange available for choice. Body materials include carbon steel (A105, LF2), alloy steel (F5, F11, F22), stainless steel (F304, F316, F51). NACE MR 0175 available. Ideal for high-pressure small-bore pipelines requiring flexible end connection and full class coverage.
Specifications for Forged Gate Valve 150LBS – 2500LBS (Flanged, BW Ends)
• Design and Manufacture: API 602, ASME B16.34
• Pressure Ratings: ANSI Class 150LB, 300LB, 600LB, 900LB, 1500LB and 2500LB (full range)
• Constructions: OS&Y, Bolted Bonnet (BB), Welded Bonnet (WB) and Pressure Sealed Bonnet (PSB)
• Port Type: Reduced Port (Standard) / Full Port (Available on Request)
• Size Range: 1/2 inch to 2 inch (DN15 to DN50)
• Flanged Ends: RF and RTJ facing per ANSI B16.5, integral or welded flange
• Butt Weld Ends: Per ANSI B16.25, permanent leak-tight connection for high-pressure service
• Face-to-Face: ASME B16.10 short pattern, RF and RTJ share same FTF dimensions
• Body Materials: A105, LF2, F5, F11, F22, F304, F316, F51 or Equivalent
• Trim Materials: 13Cr, 304, 316, Hard Faced, Full Hard Faced, Suit Different Service Conditions
• Sour Service: NACE MR 0175 available for sour oil and gas applications
• Temperature Range: -29°C to 425°C (Standard Materials)
• Test and Inspection: API 598
✓ Full Class 150 to 2500 coverage with Flanged and BW ends, face-to-face dimensions per ASME B16.10 short pattern
Forged Steel Flanged Gate Valve Material and End Connection Selection
| Body Material | Grade | Recommended Pressure Class | Best End Connection |
|---|---|---|---|
| Carbon Steel | A105, A105N, LF2 | Class 150 to 2500 | Flanged RF for low to medium, BW for high pressure |
| Alloy Steel | F5, F11, F22 | Class 600 to 2500 | Flanged RTJ or BW for high-temperature service |
| Stainless Steel | F304, F304L, F316, F316L | Class 150 to 2500 | Flanged RF or BW for corrosive service |
| Duplex Stainless Steel | F51, F53 | Class 900 to 2500 | Flanged RTJ or BW for high-chloride and sour service |
Reference: API 602, ASME B16.34. Material and end connection selection depends on pressure class, temperature and fluid corrosiveness. Contact us for confirmed material certificate.
Pressure Class and End Connection Comparison
| Pressure Class | Design Pressure (bar) | Design Pressure (psi) | Recommended End |
|---|---|---|---|
| Class 150 | 19.6 | 285 | Flanged RF |
| Class 300 | 51 | 740 | Flanged RF |
| Class 600 | 102 | 1,480 | Flanged RF or RTJ |
| Class 900 | 153 | 2,220 | Flanged RTJ or BW |
| Class 1500 | 260 | 3,750 | Flanged RTJ or BW |
| Class 2500 | 430 | 6,250 | BW or RTJ |
Reference: ASME B16.34. Design pressure values are for reference only and vary with material and temperature. End connection recommendation is a general guide; final selection depends on project specification.
Forged Steel Flanged Gate Valve Dimensions (Face-to-Face, ASME B16.10)
| NPS (inch) | DN (mm) | CL150 (mm) | CL300 (mm) | CL600 (mm) | CL900 (mm) | CL1500 (mm) | CL2500 (mm) |
|---|---|---|---|---|---|---|---|
| 1/2″ | 15 | 108 | 140 | 165 | 216 | 216 | 264 |
| 3/4″ | 20 | 117 | 152 | 190 | 229 | 229 | 273 |
| 1″ | 25 | 127 | 165 | 216 | 254 | 254 | 308 |
| 1-1/4″ | 32 | 140 | 178 | 229 | 279 | 279 | 349 |
| 1-1/2″ | 40 | 165 | 190 | 241 | 305 | 305 | 384 |
| 2″ | 50 | 178 | 216 | 292 | 368 | 368 | 451 |
Reference: ASME B16.10. Face-to-Face dimensions for flanged gate valves (short pattern). RF and RTJ facing share the same FTF dimensions. Contact us for confirmed drawing and quotation.
Forged Steel Flanged Gate Valve Applications
• Oil and Gas Industry: Wellhead equipment, Christmas trees, manifold and flowline isolation.
• Power Generation: High-pressure steam isolation, boiler drains, turbine bypass lines.
• Petrochemical: Hydrocarbon processing, catalytic cracking, reformer units.
• Chemical Processing: Corrosive fluid isolation, reagent feed lines, sampling systems.
• Water Treatment: High-pressure pump isolation, desalination, boiler feed water.
• Instrumentation: Instrument root valves, steam trap isolation, sensing line isolation.
FAQ - Forged Steel Flanged Gate Valve (150LBS – 2500LBS, Flanged and BW Ends)
Q1: What is the difference between flanged and butt weld (BW) ends on this valve?
A: Flanged ends allow easy installation and removal without welding, making them ideal for pipeline systems requiring frequent maintenance. Butt weld (BW) ends provide a permanent, leak-tight connection preferred for high-pressure and high-temperature applications. Both are available in sizes 1/2 inch to 2 inch with Class 150 to 2500 coverage.
Q2: What is the face-to-face dimension standard for this valve?
A: Face-to-face dimensions comply with ASME B16.10 for flanged gate valves (short pattern). RF and RTJ facing share the same FTF dimensions. The dimension table above provides values for Class 150 through Class 2500. Contact us for confirmed drawings.
Q3: How do I choose the pressure class for my application?
A: Class 150 to 300 suits low to medium pressure utility and process lines. Class 600 to 900 fits general high-pressure process, refinery and power plant service. Class 1500 to 2500 is for high-pressure steam, gas injection, wellhead equipment and natural gas compressor lines. Final selection depends on design pressure, temperature and material derating.
Q4: What is the difference between integral flange and welded flange?
A: Integral flange is forged together with the valve body, providing higher strength and better leak-tightness for high-pressure applications. Welded flange is welded onto the valve body, offering more flexibility in flange facing and material combinations. Both are available for choice.
Q5: What materials are available for this forged steel flanged gate valve?
A: Standard body materials include carbon steel (A105, A105N, LF2), alloy steel (F5, F11, F22), stainless steel (F304, F304L, F316, F316L) and duplex stainless steel (F51, F53). Trim options include 13Cr, 304, 316, hard faced and full hard faced. Material selection depends on operating temperature, pressure and fluid corrosiveness.
Q6: Is NACE MR 0175 available for sour service?
A: Yes, NACE MR 0175 compliance is available on request for sour oil and gas applications. This includes material selection, hardness control and testing requirements to ensure resistance to sulfide stress cracking. Please specify NACE MR 0175 in your inquiry.
Request a Quote for Forged Steel Flanged Gate Valves (150LBS – 2500LBS, Flanged and BW Ends)
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Forged Gate Valve Dimension Details
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