DIN PN100 Cast Steel Gate Valve - DIN 3352, DN50 to DN400
We supply DIN PN100 Cast Steel Gate Valve as a professional manufacturer and supplier, engineered for ultra-high pressure (10MPa) service conditions where PN16, PN25, PN40, and PN64 designs are inadequate. Manufactured in accordance with DIN 3352, with face-to-face dimensions according to DIN 3202-F5 and flange ends according to DIN 2501. This Z41 metal seated hardfaced straight gate valve features rising stem (RS), bolted bonnet (BB) or pressure seal bonnet (PSB) construction, and hardfaced sealing surfaces for superior wear resistance under extreme pressure. Available in sizes DN50 to DN400 (2″ to 16″) with pressure rating PN100 (100Bar / 10.0MPa). End connections include flanged (RF) and butt weld (BW). Materials include carbon steel (WCB, GS-C25, LCB), stainless steel (CF8, CF8M, CF3, CF3M, 1.4308, 1.4408), and alloy steel (WC6, WC9, C5, C12). Actuation options include manual handwheel, gear operated, and bare stem for electric actuator. Ideal for ultra-high-pressure steam, boiler feedwater, refinery, chemical, and power generation applications requiring DIN standard compliance.
Specifications for DIN PN100 Cast Steel Gate Valve
• Design & Manufacture: DIN 3352
• Face to Face: DIN 3202-F5
• Flange Ends: DIN 2501
• Inspection and Test: DIN 3230
• Construction: OS&Y, Bolted Bonnet (BB) or Pressure Seal Bonnet (PSB), Solid or Flexible Wedge Design, Metal Seat Hardfaced
• Size Range: DN50 to DN400 (2″ to 16″)
• Pressure Rating: PN100 (100Bar / 10.0MPa)
• End Connections: Flanged (RF), Butt Weld (BW)
• Body Materials: WCB, GS-C25, LCB, CF8, 1.4308, CF8M, 1.4408, CF3, CF3M, WC6, WC9, C5, C12 or Equivalent
• Trim Materials: Various trim materials are available to suit different service conditions
• Actuator Type: Manual Handwheel, Electric Actuator, Bare Stem
✓ Designed for ultra-high pressure — PSB option, hardfaced metal seat, and DIN standard compliance
Gate Valve DIN PN100 Main Parts and Materials
| Part Name | Material | ||
|---|---|---|---|
| Carbon Steel (GS-C25 / WCB) | Stainless Steel (1.4408 / CF8M) | Alloy Steel (WC6 / WC9) | |
| Body | GS-C25 / A216 WCB | 1.4408 / A351 CF8M | A217 WC6 / WC9 |
| Bonnet | GS-C25 / A216 WCB | 1.4408 / A351 CF8M | A217 WC6 / WC9 |
| Wedge / Disc | WCB + 13Cr / STL | CF8M / 1.4408 | WC6 / WC9 + 13Cr / STL |
| Seat (Hardfaced) | 13Cr / STL | SS304 / SS316 | 13Cr / STL |
| Stem | A182 F6a / F304 / F316 | A182 F304 / F316 | A182 F6a / F304 / F316 |
| Bolts / Nuts | A193 B7 / A194 2H | A193 B8 / A194 8, B8M / 8M | A193 B7 / A194 2H |
| Gasket | Graphite / PTFE | Graphite / PTFE | Graphite / PTFE |
| Packing | Graphite / PTFE | Graphite / PTFE | Graphite / PTFE |
Reference: DIN 3352, DIN 3202-F5, DIN 2501, DIN 3230. Materials may vary by model and pressure rating. Contact us for confirmed material certificate.
DIN PN100 Cast Steel Gate Valve Dimensions (DIN3202-F5)
| DN (mm) | NPS (inch) | L (RF/BW) mm |
|---|---|---|
| 50 | 2 | 250 |
| 65 | 2 1/2 | 290 |
| 80 | 3 | 310 |
| 100 | 4 | 350 |
| 125 | 5 | 400 |
| 150 | 6 | 450 |
| 200 | 8 | 550 |
| 250 | 10 | 650 |
| 300 | 12 | 750 |
| 350 | 14 | 850 |
| 400 | 16 | 950 |
Reference: DIN 3202-F5, DIN 2501. Dimensions may vary by manufacturer. Contact us for confirmed drawing and quotation.
Reference Drawing: DIN PN100 Cast Steel Gate Valve Dimensions (DIN3202-F5).
Industrial Gate Valve Dimension Details
Typical Applications of DIN PN100 Cast Steel Gate Valve
• Ultra-high-pressure steam systems: main steam, reheat, and turbine bypass lines in power plants.
• Boiler feedwater: ultra-high-pressure feedwater lines in power generation and industrial boilers.
• Refinery and petrochemical: hydrocracking, hydrotreating, and high-pressure process lines.
• Chemical plants: ultra-high-pressure synthesis and corrosive media with CF8M / alloy options.
• Power generation: high-energy piping systems, turbine bypass, and drain lines.
• European and international projects: pipelines requiring DIN 3352 / DIN 3202-F5 / DIN 2501 compliance at PN100 pressure rating.
FAQ - DIN PN100 Cast Steel Gate Valve
Q1: What is a DIN PN100 cast steel gate valve?
A: A DIN PN100 cast steel gate valve is a linear motion valve designed for on-off service in ultra-high pressure pipelines. It is manufactured to DIN 3352 with face-to-face dimensions per DIN 3202-F5, flange ends per DIN 2501, and inspection & test per DIN 3230. PN100 means the valve is rated for 100 bar (10.0 MPa) nominal pressure.
Q2: What is the difference between DIN PN64 and DIN PN100 gate valves?
A: DIN PN100 gate valves have thicker wall sections, heavier flanges, and higher pressure/temperature ratings than PN64. They are available with pressure seal bonnet (PSB) construction for extreme pressure service and metal seated hardfaced wedge design. PN64 is preferred for high-pressure steam and refinery processes, while PN100 is preferred for ultra-high-pressure steam, hydrocracking, and turbine bypass services.
Q3: What is the size range of DIN PN100 gate valves?
A: This DIN PN100 cast steel gate valve is available in sizes DN50 to DN400 (2″ to 16″), covering a wide range of ultra-high-pressure industrial pipeline applications. Other sizes are available on request.
Q4: What materials are available for DIN PN100 gate valves?
A: Common body materials include WCB, GS-C25, LCB, CF8, 1.4308, CF8M, 1.4408, CF3, CF3M, WC6, WC9, C5, and C12. Various trim materials such as 13Cr, STL, SS304, SS316, and F6a are available to suit different service conditions.
Q5: What is a pressure seal bonnet (PSB) and why is it used for PN100?
A: Pressure seal bonnet uses internal line pressure to tighten the seal between the bonnet and body. As pressure increases, the sealing force increases, making it more reliable than bolted bonnet at very high pressure and temperature. PSB is the standard choice for PN100 and above in critical service.
Q6: What is the difference between hard seal and soft seal gate valves?
A: Hard seal (metal seated) gate valves use metal-to-metal contact between the wedge and seat, suitable for high temperature and high pressure service, and resistant to wear and erosion. Soft seal (elastomer seated) gate valves use rubber or PTFE seats, providing better sealing performance at lower temperatures but limited by the temperature rating of the soft material. For PN100 service, hard seal with hardfaced sealing surfaces is required.
Get a Fast Quote for DIN PN100 Cast Steel Gate Valve
Send us your size (DN50 – DN400), pressure rating, material, end connection, actuation type, and quantity. Our team will reply within 24 hours with price, drawing, and delivery time.
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